Ballard launches Fleet360 for new North American fleets at APTA 2026

Ballard Power Systems is launching the first-of-its-kind fuel cell lifecycle programme - Ballard Fleet360 - at APTA TRANSform & EXPO 2026 in Chicago.

Available with new FCmove^®-HD+ module sales in North America, the program connects intelligent fuel cell data, tailored technical support, parts assurance, technician training and refurbishment options. Fleet360’s FCcare+ coverage package provides a fuel cell module performance guarantee for power output up to 250,000 miles of fuel cell operation.

“Transit operators want confidence in how their fuel cells perform today and as their fleets age. With Fleet360, we are backing our technology with a defined performance guarantee, supported by the information, parts and technical support maintenance teams need. This capability gives customers a clearer basis for planning fuel cell maintenance and lifecycle budgets, with performance commitments from Ballard.”

Ralph Robinett Chief Operating Officer, Ballard

Turning fuel cell data into maintenance decisions

At the center of Fleet360 is FCpulse, Ballard’s digital platform for visibility into fuel cell health, performance and service-part trends. Its state of health dashboard helps maintenance teams proactively identify modules needing attention, prioritise investigations and prepare workshop resources. Its data visualizer access supports deeper technical investigation, while quarterly performance reports inform service and lifecycle planning.

Defined guarantees for module performance

The FCcare service package combines full parts coverage with commitments for response, spare part delivery and resolution, alongside FCpulse state of health dashboard access. The FCcare+ package adds a fuel cell module performance guarantee for power output power up to 250,000 miles of fuel cell operation. Guarantees and service commitments are defined by the package and agreement selected. Core+ refurbishment, Ballard Academy training and the full version of FCpulse are available alongside either package.

Service support built around fleet operations

The program is supported by Ballard’s Remote Operations Centre in Vancouver, which coordinates triage, diagnostics and engineering escalation, together with expanded field service capability and US parts inventory in Bend, Oregon. The Ballard Academy builds customers’ in-house maintenance capability and diagnostic skills, while Core+ connects stack condition assessment with refurbishment planning.

 “Data creates value when it helps a maintenance team decide what to do next. By connecting FCpulse insights with parts support, technical expertise and refurbishment planning, we can help operators prepare for maintenance and budget for the fuel cell module over its life. Our role is to give their teams the information and practical support to make those decisions with greater confidence."

Ralph Robinett Chief Operating Officer, Ballard

Fleet360 builds on Ballard’s experience across more than 186 million miles (300 million kilometers) of operational service and more than 3,000 fuel cell engines on the road. Today, Ballard has deployed nearly 330 fuel cell buses across North America, including over 225 buses in California and a fleet of more than 30 in Nevada.

Together, the market-leading FCmove^® range of fuel cell engines and Ballard Fleet360 demonstrate Ballard's focus on the complete customer journey - from vehicle integration and deployment to reliable operation throughout the fleet lifecycle.

Ballard’s presence at APTA EXPO 2026 also comes just weeks after the completion of its acquisition of GeoPura. The acquisition broadens Ballard’s capabilities beyond fuel cell engines to include hydrogen production, logistics, refueling, and integrated Energy-as-a-Service solutions. These expanded capabilities strengthen Ballard’s ability to support customers with the technology, services, and hydrogen solutions needed to deploy and operate zero-emission fleets at scale.