Ballard recently announced it has been awarded significant grant support from the U.S. Department of Energy (DOE) and additional tax credits from the Internal Revenue Service (IRS), totalling $94 million. The grants will support the build-out of a new fuel cell Gigafactory in Rockwall, Texas.
The DOE grants, awarded by the Hydrogen and Fuel Cell Technologies Office, include $30 million for advanced proton exchange membrane (PEM), membrane electrode assemblies (MEAs) and automated stack assembly; and $10 million for a next-generation flexible graphite bipolar plate manufacturing line. The $54 million in tax credits from the IRS’s Inflation Reduction Act supports clean energy manufacturing projects. These grant programs are designed to bolster U.S. domestic clean energy supply chains and will support the establishment of Ballard's first fuel cell gigafactory.
Gigafactory plans
The planned facility, dubbed Ballard Rockwall Giga 1, will be built on a 22-acre site within the Rockwall Technology Park. Phase I of the project is expected to start in 2024, with planned completion in 2027.
The new manufacturing facility will have an annual production capacity of 8 million MEAs, 8 million bipolar plates, 20,000 fuel cell stacks, and up to 20,000 fuel cell engines, totaling 3 gigawatts of fuel cells.
The new gigafactory is a critical part of Ballard’s ‘local for local’ advanced manufacturing strategy, aimed at producing fuel cell products closer to their end markets.
This strategy will enhance Ballard’s ability to meet growing market demands while reducing costs through advanced automation and innovative manufacturing processes.
Strategic and economic impact
Ballard has also received significant support from the Rockwall Economic Development Corporation (REDC), which has provided land, financial incentives, and assistance in the planning and approval process. The facility’s location near the Gulf Coast hydrogen hub is expected to be advantageous for both logistics and supply chain integration.